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PRARANCANGAN PABRIK CARBON BLACK DARI MINYAK RESIDU KAPASITAS 55.000 TON/TAHUN
ABSTRAK Pabrik carbon black berbahan minyak residu, akan didirikan di Karawang Jawa Barat. Pabrik ini berdiri dengan mempertimbangkan ketersediaan bahan baku, sarana transportasi yang memadai, tenaga kerja yang mudah didapatkan dan kondisi lingkungan. Pabrik direncanakan memproduksi carbon black sebanyak 55.000 ton/tahun, dengan waktu operasi 24 jam/hari, 330 hari/tahun. Bahan baku yang digunakan adalah minyak residu sebanyak 8488,32 kg/jam. Penyediaan kebutuhan utilitas pabrik carbon black berupa: pengadaan air, pengadaan steam, pengadaan listrik, kebutuhan bahan bakar, dan pengadaan udara kering. Bentuk perusahaan adalah Perseroan Terbatas (PT) menggunakan struktur organisasi line dan staff dengan jumlah karyawan sebanyak 153 orang. Dari analisis ekonomi diperoleh: Fixed Capital Investment (FCI) = Rp 469.843.877.198,16 Working Capital Investment (WCI) = Rp 82.913.625.387,91 Total Capital Investment (TCI) = Rp 552.757.502.586,07 Break Even Point (BEP) = 31 % Shut Down Point (SDP) = 16,75 % Pay Out Time before taxes (POT)b = 1,93 years Pay Out Time after taxes (POT)a = 2,31 years Return on Investment before taxes (ROI)b = 53,53 % Return on Investment after taxes (ROI)a = 42,82 % Discounted cash flow (DCF) = 50,59 % Mempertimbangkan paparan di atas, sudah selayaknya pendirian pabrik carbon black ini dikaji lebih lanjut, karena merupakan pabrik yang menguntungkan dan mempunyai masa depan yang baik. ABSTRACT Carbon Black plant produced by thermal cracking residu oil was plan to be in industrial plant in the region of Karawang in West Java Province. Plant was established by considering the availability of raw materials, transportation facilities, readily available labor and environmental conditions. Plant's production capacity is planned 55,000 tons / year, with operating time of 24 hours / day and 330 working days in a year. The raw materials used are much residu oil 8488,32 kg / hr. Provision of utility plant needs a treatment system and water supply, steam supply systems, instrument air supply systems, and power generation systems. Labor needed as many as 153 people with a business entity form Limited Liability Company (PT) which is headed by a Director who is assisted by the Director of Production and Director of Finance with line and staff organizational structure. From the economic analysis is obtained: Fixed Capital Investment (FCI) = Rp 469.843.877.198,16 Working Capital Investment (WCI) = Rp 82.913.625.387,91 Total Capital Investment (TCI) = Rp 552.757.502.586,07 Break Even Point (BEP) = 31 % Shut Down Point (SDP) = 16,75 % Pay Out Time before taxes (POT)b = 1,93 years Pay Out Time after taxes (POT)a = 2,31 years Return on Investment before taxes (ROI)b = 53,53 % Return on Investment after taxes (ROI)a = 42,82 % Discounted cash flow (DCF) = 50,59 % Consider the summary above, it is proper establishment of carbon black plant to studied further, because the plant is profitable and has good prospects.
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